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Sliced raw material uniformity: the key to ensuring consistent slice thickness

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Sliced raw material uniformity: the key to ensuring consistent slice thickness

Suzhou Emon New Material Technology Co., Ltd. 2025.04.10
Suzhou Emon New Material Technology Co., Ltd. Industry Information

The Sliced process seems simple, but it actually contains complex physical and mechanical principles. In this process, the particle size, shape and distribution uniformity of the raw material have a decisive influence on the Sliced results. Ideally, the raw material should be like finely screened sand, with uniform size, regular shape and uniform distribution. Such raw materials can be evenly stressed during Sliced to ensure that the thickness of each slice is consistent. However, reality is often not so ideal. Differences in particle size, irregular shapes or uneven distribution in the raw materials will cause uneven force during Sliced, making it difficult to control the thickness of the slice.

When the uniformity of the raw material is destroyed, the Sliced process is like an out-of-control dance. Large particle areas may break due to excessive force, while small particle areas may be difficult to cut due to insufficient force. This uneven force not only affects the consistency of the slice thickness, but may also leave defects such as cracks and scratches on the surface of the slice. Although these defects are small, they are like "time bombs" hidden in the slice, which may cause problems in subsequent processing or use at any time.

Slices with uneven thickness are like an uneven wooden board in subsequent processing, which makes it difficult to process and assemble accurately. In the semiconductor industry, wafers with uneven thickness may cause stress concentration during chip packaging, affecting the reliability and life of the chip. In the field of optics, lenses with uneven thickness may cause deviations in optical performance and affect imaging quality. In the preparation of biological tissue samples, slices with uneven thickness are more likely to distort observation results and mislead the judgment of scientific researchers.

In addition to processing problems, slices with uneven thickness may also warp and deform during use. This deformation not only affects the appearance and dimensional accuracy of the product, but also may change the mechanical properties and physical properties of the product. In electronic devices, warping may cause poor circuit connection and affect signal transmission and stability. In optical components, warping may change the propagation path of light and affect the performance of the optical system.

Therefore, ensuring the uniformity of sliced raw materials is the key to improving the consistency of slice thickness. This requires us to strictly control and manage all aspects of raw material selection, processing and storage. Starting from the procurement of raw materials, the particle size, shape and distribution must be strictly screened and tested. During the processing, advanced technology and equipment should be used to ensure the uniformity and consistency of the raw materials. During storage and transportation, the raw materials should be protected from external factors such as extrusion and moisture.